Honda NT650 Hawk GT service manual

This is not complete yet by any stretch. More will be added as I get to it. If you feel like doing some of the work, I'd be delighted to put them here too. The specs of how I plan to do it are here. Send mail to webmaster@hawkworks.net and we'll arrange a transfer. Send mail there if you find an error, too, I'll be really surprised if I don't make any.

Not all links go to pages that exist yet. They will before I'm done.

In the meantime, here's what I've got:

General information
Lubrication
Maintainance
Fuel system
Cooling system
Engine removal/installation
Cluch/gearshift linkage
Alternator/starter cluch
Cylinder head/valves
Cylinder/piston
Crankshaft/transmission
Front wheel/suspension/steering
Rear wheel/suspension
Hydraulic brakes
Battery/charging system
Ignition system
Electric starter
Lights/meters/switches
Wiring diagram
Troubleshooting

General information, section 1
- 1-2, Model Identification
- 1-3 Specifications
- 1-5 and 1-6, Torque values
Lubrication, section 2
- 2-0, Overview
- 2-1, Service Information, Specifications
- 2-2, Troubleshooting
- 2-3, Engine Oil Level, Engine Oil Change
- 2-4, Oil Filter Change, Oil Pressure Check
- 2-5, Oil pump/relief valve, Removal, Disassembly, Inspection, Oil pump removal/disassmbly
- 2-6, Oil pump inspection
- 2-7, Oil pump assembly
- 2-9, Oil pump installation
- 2-10, Control cable lubrication, Lubrication points
Maintainance, section 3
- 3-1, Service information
- 3-2, Torque values and tools
- 3-3, Maintanance schedule
- 3-4, Fuel Line, Throttle Operation
- 3-5, Carburetor choke, Air cleaner
- 3-6, Crankcase breather, Spark plug
- 3-7, Valve clearance
- 3-8, Carburetor synchroization
- 3-9, Idle speed, Radiator coolant
- 3-10, Cooling system Cylinder compression
- 3-11, Secondary air supply(CA only), Evaporative emission control (CA only)
- 3-12, Drive Chain, Chain Slack Inspection Chain Adjustment
- 3-13, Brake fluid
- 3-14, Brake pad wear, Brake system, Brake light switch
- 3-15, Headlight Aim, Clutch System
- 3-16, Side stand, Suspension
- 3-17, Nuts, bolts, fasteners, Wheels & tires
- 3-18, Steering head bearings
Fuel System, section 4
- 4-0, Overview
- 4-1, Service information, Specifications
- 4-2, Torque values and tools, Troubleshooting
- 4-3, Fuel Tank, Fuel tank removal, Fuel tank installation
- 4-4, Air cleaner, Sub air cleaner
- 4-5, Carburetor Removal, Carburetor Disasembly, vacuum chamber
- 4-6, Carburetor Float chamber, Floats and Jets
- 4-7, Pilot screw removal
- 4-8, Air cut off valve
- 4-9, Carburator cleaning, Carburaor assembely
- 4-12, Carb separation/assembly, Carburetor separation
- 4-13, Carburetor assembly
- 4-14, Carburetor installation, Pilot screw adjustment
- 4-15, High altitude adjustment
- 4-16, California emisions, Purge control valve(CA only)
- 4-17, Air vent control valve(CA only)
- 4-18, Secondary air supply, Routing label(CA only)
- 4-19, Reed valve inspection(CA only)
Cooling system, section 5
- 5-0, Overview
- 5-1, Service information, Specifications, Troubleshooting
- 5-2, System testing, Coolant mixture, Radiator cap, System pressure test
- 5-3, Coolant replacement, Thermostat, Thermostat removal
- 5-4, Thermostat inspection, installation,
- 5-5, Radiator/Cooling fan, Removal
- 5-6, Disasembly
- 5-7, Assembly/installation, Water pump, Seal inspection, Removal
- 5-8, Inspection, Installation
Engine Removal/Installation, section 6
- 6-1, Overview
- 6-2, Service Information
- 6-3, Engine removal
- 6-5, Engine installation
Clutch/Gearshift Linkage, section 7
- 7-0, Overview
- 7-1, Service information, Specifications, Torque values
- 7-3, Right crankcase cover removal, Clutch lifter
- 7-4, Clutch removal
- 7-6, Clutch inspection,
- 7-8, Gearshift linkage, removal
- 7-9, inspection, installation
- 7-10, Primary drive gear
- 7-11, Clutch installation
- 7-14, Right crankcase cover installation
Alternator/Starter Clutch, section 8
- 8-0, Overview
- 8-1, Service information
- 8-2, Left Crancase Cover Removal
- 8-3, Flywheel removal
- 8-4, Starter clutch
- 8-5, Flywheel installation
- 8-6, Left crancase cover installation
Cylinder Head/Valves, section 9
- 9-0, Overview
- 9-1, Service Information, Specifications
- 9-2, Torque values, Troubleshooting
- 9-3, Cylinder Head Removal, Camshaft Removal
- 9-5, Camshaft Inspection
- 9-7, Cylinder Head, Cylinder Head Removal(incomplete)
- 9-9, Disassembly/inspection
- 9-11, Valve Guide Replacement
- 9-12, Valve seat inspection/refacing
- 9-14, Cylinder head assembly
- 9-15, Cylinder head installation
- 9-17, Camshaft installation
- 9-20, Cylinder head cover installation
Cylinder/piston, section 10
- 10-0, Overview
- 10-1, Service information, Troubleshooting
- 10-2, Cylinder, inspection
- 10-3, Piston, removal, inspection
- 10-5, Piston ring installation, piston installation, cylinder installation
Crankshaft/transmission, section 11
- 11-0, Overview
- 11-1, Service information
- 11-2, torque values, troubleshooting
- 11-3, Crankcase separation
- 11-4, Crankshaft/connecting rod, inspection
Front Wheel/Suspension/Steering, section 12
- 12-0, Overview
- 12-1, Specifications
- 12-2, Troubleshooting
- 12-3, Handlebars, Handlebar Removal
- 12-4, Handlebar Weight Replacement
- 12-5, Handlebar Installation
- 12-7, Front Wheel Removal
- 12-8, Front wheel inspection
- 12-9, Front wheel bearing replacement
- 12-10, Front Wheel assembly
- 12-12, Front Wheel Installation, Fork Removal
- 12-13, Fork Disassembly
- 12-15, Fork Inspection
- 12-16, Fork Assembly
- 12-18, Fork Installation
- 12-19 , Headligt bracket, Headlight removal/installation
- 12-20, Steering stem, Steering stem removal
- 12-21, Head bearing replacment, Head bearing removal
- 12-22, Head bearing installation
- 12-23, Steering stem installation
- 12-25, Steering stem preload
Rear Wheel/Suspension, section 13
- 13-0, Overview
- 13-1, Service information, Specifications, Torque values
- 13-2, Tools, Troubleshooting
- 13-3, Rear wheel, Removal
- 13-4, Inspection, runout, Ballance
- 13-5, Installation
- 13-6, Sprocket, Removal, Installation, Eccentric bearing carrier, Removal
- 13-8, Inspection
- 13-9, Replacement
- 13-11, Spindle, Inspection
- 13-12, Eccentric bearing installation
- 13-14, Shock absorber, Removal
- 13-15, Disassembly, Inspection,
- 13-16, Disposal, Assembly
- 13-18, Lower mounting bearing replacement, Shock absorber installation
- 13-19, Swingarm, Removal
- 13-20, Disassembly, Pivot bearing replacement
- 13-22, Swingarm assembly, Installation
- 13-24, Muffler/Exhaust Pipe
- 13-25, seat, rear cowling
Hydraulic Brakes, section 14
- 14-0, Overview
- 14-1, Service information, Specifications
- 14-2, Torque values, Troubleshooting
- 14-3, Brake fluid replacement, Draining, Filling
- 14-4, Air bleeding
- 14-5, Brake pads and disk, Front pad replacement
- 14-6, Rear pad replacement
- 14-8, Front disk thickness, Front disk warpage, Front master cylinder, Removal, Disassembly
- 14-9, Inspection, Assembly
- 14-10, Installation
- 14-11, Front brake caliper, Removal, Disassembly, Inspection
- 14-12, Assembly, Installation
- 14-13, Rear master cylinder, Removal, Disassembly
- 14-14, Inspection, Assembly
- 14-15, Rear caliper, Removal
- 14-16, Disasembly, Inspection
- 14-17, Assembly, Brake pedal Removal & installation
Battery/charging system, section 15
- 15-1, Service Information
- 15-3, Troubleshooting
- 15-4, Battery
- 15-7, Charging system
- 15-8, Regulator/Rectifier
- 15-10, Alternator
Ignition System, section 16
- 16-0, Overview, Component locations, Wiring diagram (ignition only)
- 16-1, Service information, Specifications
- 16-2, Troubleshooting
- 16-3, Ignition system inspection, Ignition coil
- 16-4, Pulse generator, Ignition timing
Electric Starter, section 17
- 17-0, overview
- 17-1 Service information, troubleshooting
- 17-3 Starter motor
- 17-6 Starter relay switch
- 17-7, cluch diode
Lights/Meters/Switches, section 18
- 18-1, Service information, Specifications
- 18-7, Thermostatic switch, Temperature sensor
- 18-8, Temperature gauge, Fuel pump relay
- 18-9, fuel pump, Oil Pressure Switch, Neutral Switch
- 18-10, Turn Signal Relay
Wiring diagram, section 19
Troubleshooting, section 20